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Are you familiar with all the functional finishes used in these outdoor garments?


Release time:

2019-09-05

  When it comes to outdoor sports, one cannot overlook the increasingly popular trend of traveling to Tibet in recent years. The Qinghai–Tibet Plateau is a high-altitude haven cherished by many adventure seekers, home to snow-capped peaks that remain cloaked in white throughout the year. As such, it has become a destination coveted by countless outdoor enthusiasts. Beyond demanding physical fitness and technical skills from participants, outdoor activities also require gear that can withstand harsh weather and challenging terrain, ensuring the safety of those who venture into the great outdoors.

  Although there is no fundamental difference between outdoor sportswear and casual home wear, the specific demands of outdoor activities and sports make the requirements for such garments relatively stringent and exacting: outdoor pursuits generate substantial heat and involve copious sweat evaporation, calling for excellent heat dissipation and breathability; in the field, exposure to wind, rain, snow, and fog necessitates a certain degree of water resistance; athletes seek to minimize their load, so clothing must be as lightweight as possible; in open-air environments, strong winds and high-altitude cold demand superior windproof and thermal‑retention properties; limited washing conditions further require robust antibacterial, deodorizing, and stain‑resistant performance; and for tasks like rock climbing or trekking through dense forests, fabrics must exhibit outstanding tensile strength and tear resistance. From a textile‑technology standpoint, these performance criteria are extremely demanding—indeed, many of them are mutually exclusive. No single natural or synthetic fiber can simultaneously meet all these requirements; instead, achieving the desired functionality relies on blending multiple fibers and employing multifaceted chemical finishes.

  Warmth retention

  Although warmth is closely linked to fabric thickness, outdoor activities do not permit overly bulky clothing; thus, garments must be both warm and lightweight to meet the specific demands of outdoor apparel. The most common approach involves incorporating special ceramic powders—such as chromium oxide, magnesium oxide, and zirconium oxide—into the spinning solution of synthetic fibers like polyester, particularly nano‑scale fine ceramic powders. These powders can absorb visible light, including sunlight, and convert it into thermal energy, while also reflecting the far‑infrared radiation emitted by the human body, thereby delivering excellent heat‑retention and heat‑storage properties. Alternatively, a finishing agent can be formulated from far‑infrared ceramic powder, a binder, and a crosslinking agent, applied as a coating to woven fabrics, followed by drying and baking to ensure that the nano‑ceramic particles adhere to both the fabric surface and the spaces between yarns. This type of finish emits far‑infrared radiation in the 8–14 μm wavelength range and offers additional health‑promoting benefits, such as antibacterial action, odor control, and enhanced blood circulation.

  Furthermore, drawing on biomimetic principles and mimicking the structure of polar bear fur, polyester fibers can be engineered with a porous, hollow core to trap large amounts of still air, while their exterior is shaped into helical curls to maintain loftiness—both approaches effectively provide excellent insulation without compromising the fabric’s lightweight feel. Of course, constructing garments or even fabrics in double- or triple-layered designs to increase the number of trapped air pockets remains one of the most time-honored methods of staying warm.

  Stain resistance and easy-to-clean properties

  Outdoor activities often take place in muddy, damp mountainous and forested terrain, making it inevitable that clothing will get stained. This calls for garments whose surfaces resist staining and are easy to clean when soiled. By modifying the surface properties of fibers, the fabric’s surface tension is significantly increased, preventing oil and other stains from penetrating deep into the material. Light soiling can be removed with a simple wipe using a damp cloth, while heavier stains are also much easier to wash out. Moreover, stain‑resistant finishes not only guard against oil‑based contaminants but also offer water‑repellent and moisture‑permeable performance—commonly referred to as “three‑proof finishing” (water‑repellent, oil‑repellent, and stain‑resistant). This advanced chemical treatment is both practical and effective, frequently applied to outerwear fabrics as well as to materials used in backpacks, footwear, and tents.

  Waterproof and breathable

  Sports events generate copious sweat, and outdoor conditions inevitably expose athletes to wind and rain—creating an inherent contradiction: the fabric must both resist water and snow penetration while efficiently wicking away body‑generated moisture. Fortunately, human perspiration exists as individual water vapor molecules, whereas rain and snow consist of aggregated liquid droplets; their sizes differ dramatically. Moreover, liquids exhibit surface tension—a tendency to minimize their surface area—which is why water on a lotus leaf forms distinct beads rather than spreading into a flat film. This occurs because the leaf’s surface is covered with a waxy, hairy layer; surface tension prevents droplets from spreading or penetrating this wax‑coated cuticle. If you dissolve a drop of detergent or laundry powder into the bead, the surfactant drastically reduces surface tension, causing the droplet to disintegrate and spread across the leaf. Waterproof‑breathable fabrics exploit this principle by applying a PTFE coating—chemically identical to polytetrafluoroethylene (PTFE), often called the “king of corrosion‑resistant fibers,” though with a different physical structure—that enhances the fabric’s surface tension. This forces water droplets to remain compact, preventing them from spreading or infiltrating the fabric and thus blocking passage through its pores. At the same time, the coating is porous, allowing single‑molecule water vapor to pass freely through the capillary channels between fibers and vent to the fabric’s exterior.

  After engaging in vigorous physical activity, stopping to rest outdoors can lead to condensation: as the ambient temperature is low and sweat does not evaporate quickly, droplets may form on the inner layer of your clothing, causing significant discomfort. This phenomenon is known as “condensation.” A specialized moisture‑permeable finishing process called “low‑condensation” employs a polyurethane (PU) coating combined with hydrophilic nano‑ceramic particles to treat fabrics. When the body sweats profusely, this treatment absorbs excess sweat vapor, preventing the water vapor inside the garment from exceeding the saturation vapor pressure and turning into liquid droplets.

  In addition to optimizing fibers and coatings, fabric structures can also be engineered to maximize moisture absorption and wicking. For example, a double-layer construction can be employed: the inner layer in contact with the skin uses hydrophobic fibers, while the outer layer utilizes hydrophilic fibers. This arrangement allows sweat to migrate from the skin to the inner-layer fibers via capillary action. Subsequently, because the hydrophilic fibers on the outer layer exhibit a stronger affinity for water molecules than the hydrophobic fibers of the inner layer, the water is further transferred from the inner to the outer layer and ultimately evaporates into the atmosphere.

  Antibacterial and deodorizing properties

  The nature of physical activity leads to copious secretion of sweat and sebum. Meanwhile, outdoor conditions often make frequent clothing changes impractical. Under favorable temperature and humidity, microorganisms proliferate rapidly, resulting in unpleasant body odor and triggering itching. Consequently, high‑quality outdoor apparel is typically treated with antibacterial and deodorizing finishes. These treatments generally involve immobilizing biocidal organic quaternary ammonium or imidazoline surfactants, as well as heavy metal ions such as silver or copper, onto the fibers via resins and crosslinking agents, thereby imparting a degree of wash durability.

  Of course, an essential principle in selecting a biocide is that it must be non‑toxic or only mildly toxic; otherwise, one would be putting the cart before the horse. In recent years, Japan has conducted extensive research into natural antibacterial finishing agents. For example, aromatic oil extracts with antimicrobial properties—derived from aloe, mugwort, eucalyptus, roses, and other sources—are encapsulated within porous organic microcapsules or porous ceramic powders, then applied to fabrics and cross‑linked with resins to ensure stable fixation. Through mechanical actions such as friction and compression, these agents release their active ingredients slowly, achieving durable antibacterial performance. Such natural antibacterial agents are not only non‑toxic and harmless but also offer certain health‑promoting benefits, making them a promising direction for the development of antibacterial finishes. However, because current methods for immobilizing these agents remain limited, their wash durability is inadequate: each wash reduces their effectiveness, and after several dozen cycles, the antibacterial activity typically disappears entirely.

  Antistatic and radiation‑proof finishing

  Mountaineering is a core component of outdoor sports. Beyond pristine rainforests, high-altitude plateaus above 3,000 meters—where atmospheric pressure is lower and moisture evaporates more readily—tend to be quite dry. Since most outdoor apparel is made from synthetic fibers, static electricity becomes a significant issue. The adverse effects of static typically include increased pilling and fuzzing, greater susceptibility to dust and dirt adhesion, and an unpleasant tingling or clingy sensation against the skin. Moreover, if you’re carrying sensitive electronic devices such as digital compasses, altimeters, or GPS navigators, their performance can be disrupted by static electricity in your clothing, potentially leading to errors and serious consequences.

  Any two objects rubbing against each other can generate static electricity, but only dry, insulating materials can accumulate it to a level that poses a hazard. Consequently, the most effective antistatic fabrics are naturally derived fibers; however, as noted earlier, pure natural fibers often fail to meet the specific demands of outdoor activities. Moreover, even natural fibers can become statically charged in extremely dry conditions due to the lack of water molecules. There are two primary approaches to imparting antistatic properties to fabrics: one is to weave metallic threads directly into the fabric, creating a conductive material—also capable of shielding electromagnetic waves and providing radiation protection—that promptly conducts and dissipates friction‑generated static charges to the environment. Yet such fabrics are ill‑suited for sportswear, primarily because they lack softness and comfort. The other approach involves applying antistatic agents—such as block copolymers of polyether and polyacrylate—that possess hygroscopic properties, coating the fabric surface with a chemical film capable of adsorbing water molecules. This forms a continuous, conductive layer of moisture on the fabric surface, enabling the dissipation of static charges.

  In high-altitude regions, the atmosphere is relatively thinner, significantly reducing its ability to filter and block ultraviolet radiation; as a result, UV intensity is much higher than at lower elevations. Ultraviolet light effectively promotes vitamin synthesis and exhibits bactericidal properties, but excessive exposure can harm human skin. Moreover, UV radiation has strong penetrating power, and ordinary textile fabrics cannot fully shield against it. By immobilizing nano‑scale inorganic UV‑blocking agents such as titanium dioxide (TiO₂) and zinc oxide (ZnO), along with organic UV absorbers like salicylate‑based compounds, cyanoacrylate‑based substances, benzophenone, and benzotriazole, onto fabrics via resin crosslinking, a certain degree of radiation protection can be achieved.

  Outdoor sportswear embodies the cutting edge of modern textile science. A high-performance ensemble that combines windproofing, breathability, moisture resistance, warmth, and radiation protection can, for a mountaineer, sometimes be as vital as life itself.